During the production process of filters, the performance of the end cover gluing machine directly affects the sealing performance and service life of filter products. As one of the core equipment, the Filter end cover gluing machine ensures the firm bonding between the end cover and the filter element by precisely controlling the glue flow rate and gluing trajectory. The automated operation of the Filter element gluing machine not only improves production efficiency but also reduces human errors, and it is widely used especially in the fields of automotive filter production, industrial filter element production, etc.
In daily production, the Double head end cap gluing machine is highly favored due to its dual-station design. Operators need to check the viscosity and temperature of the glue in advance to avoid uneven gluing caused by differences in the fluidity of the glue. After starting the Double head end cap gluing machine, they need to set the gluing path, pressure, and speed parameters through the human-machine interface and monitor the glue output status of the Filter element gluing machine in real time. If the glue line is intermittent or deviated, the machine should be stopped immediately to adjust the position of the nozzle or clean the glue path system to prevent the production of a batch of defective products.
Equipment maintenance is the key to ensuring stable operation. The guide rails and lead screws of the End cap gluing machine need to be lubricated every week, and the sealing performance of the pneumatic components should be checked. Glue contact components such as the glue valve and mixing tube need to be cleaned daily to prevent the blockage of pipelines caused by cured residues. For the Filter gasket pouring machine, the accuracy of the weighing sensor also needs to be calibrated regularly to ensure that the thickness of the gasket meets the process requirements. In addition, the End cap gluing machine should be horizontally calibrated every month to prevent gluing deviations caused by mechanical vibrations.
When dealing with common faults of the Filter gasket pouring machine, if there is a phenomenon of glue leakage from the end cover, it may be caused by the wear of the gasket or excessive glue injection pressure. It is necessary to replace the seal and adjust the pressure parameters. When the equipment alarms, the fault code manual should be consulted first to avoid blindly disassembling the Filter gasket pouring machine. For example, if the double-head model displays “abnormal glue path”, it is necessary to check the status of the glue supply pump and whether the filter is blocked.
Through standardized operation and preventive maintenance, enterprises can significantly extend the service life of the Filter end cover gluing machine and reduce the risk of downtime. At the same time, by combining with an intelligent monitoring system to collect production data in real time, the process parameters can be further optimized, providing a solid guarantee for the improvement of filter quality.
Keywords：
Filter end cover gluing machine
