On the filter production line, the efficient operation and maintenance of the End cap gluing machine directly affect the production capacity and quality. By optimizing the maintenance process, introducing technical tools, and strengthening the capabilities of personnel, the maintenance efficiency of the Filter gasket pouring machine can be significantly improved, achieving the goal of “prevention first, precise maintenance”.
Establish a preventive maintenance system for the Filter gasket pouring machine, transforming “passive repair” into “active maintenance”
Aiming at common problems such as the easy blockage of the glue path system of the Filter gasket pouring machine and the easy slipping of the conveyor belt of the Filter end cover gluing machine, a periodic maintenance calendar for the equipment is formulated, clearly defining the daily, weekly, and monthly maintenance lists. For example: quickly clean the gluing head of the End cap gluing machine daily (completed within 10 minutes), calibrate the metering pump of the Double head end cap gluing machine weekly, and lubricate the servo motor of the Double head end cap gluing machine monthly. Real-time monitoring of equipment operation parameters (such as pressure, temperature, and glue application amount) is carried out through Internet of Things sensors. When the glue supply pressure of the End cap gluing machine fluctuates abnormally, the system will automatically issue a warning, and potential problems such as aging of the glue hose or wear of the pump body can be investigated in advance, eliminating failures at the embryonic stage and reducing losses caused by sudden shutdowns.
Strengthen personnel skills and spare parts management, and build an efficient collaboration mechanism
Regularly organize operation and maintenance training for the Filter gasket pouring machine, and conduct special practical operation assessments for modules such as the pneumatic system of the Filter gasket pouring machine and the servo drive of the Filter end cover gluing machine to ensure that operators master the ability of “primary fault self-inspection” (such as judging glue path blockages and abnormal sensor signals). At the same time, establish a “rapid response library for key spare parts”. For vulnerable parts such as the sealing ring of the Double head end cap gluing machine and the mixing head of the Filter element gluing machine, set up safety stock and mark the replacement cycle to avoid shutdowns caused by delays in spare parts procurement. When multiple pieces of equipment malfunction simultaneously, the Filter gasket pouring machine that affects the production capacity can be prioritized for handling through the “equipment priority matrix” to ensure the continuous operation of the main production line.
Improving the maintenance efficiency of equipment such as the Filter gasket pouring machine essentially means achieving the upgrade of equipment operation and maintenance from “experience-driven” to “data-driven” through the four-dimensional coordination of a “prevention system + standard process + intelligent tools + personnel capabilities”.
Enterprises need to formulate personalized solutions in combination with the characteristics of the equipment (such as the requirements for gluing accuracy and glue compatibility) to keep the Filter gasket pouring machine in the best operating condition at all times, laying a solid foundation for high-quality production.
Keywords：
End cap gluing machine
Double head end cap gluing machine
