In the field of filter cartridge production, the problem of filter paper offset can restrict production efficiency and quality. As an industry-leading solution, the Automatic servo folding machine provides high-precision and high-stability production guarantees for filter manufacturers through innovative design and intelligent control technology.
The Fully automatic reciprocating origami machine challenges the millimeter-level offset during filter paper folding.
Due to structural defects, traditional filter cartridge origami equipment is prone to offset caused by factors such as uneven filter paper tension and mechanical vibration during high-speed operation, resulting in misaligned indentations and uneven folding layers. However, the Automatic servo folding machine controls the offset error within ±0.03mm through a three-level collaborative system.
Analysis of the three-level anti-offset technology of the Filter paper pleating machine
To accurately lock the position of the filter paper, the Filter folding machine integrates three major modules: mechanical limit, intelligent monitoring, and thermoplastic shaping, to construct a full-process anti-offset system:
Dual-rail physical limit system
The Filter folding machine is equipped with high-precision stainless steel guide rails at the feeding end. Through adjustable limit sliders, it precisely defines the running path of the filter paper, and the lateral displacement tolerance is ≤0.1mm.
The surface of the guide rails adopts a nano-coating process, reducing the friction coefficient by 30% to avoid scratching the surface of the filter paper.
Visual dynamic deviation correction
The Drum folding machine is equipped with an industrial-grade CCD visual sensor, which can capture the edge position of the filter paper in real time at a speed of 2000 frames per second, and predict the offset trend in combination with the algorithm.
The data synchronously drives the servo motor to automatically adjust the pressure and speed of the conveying roller, achieving a dynamic compensation accuracy of ±0.02mm, which improves the deviation correction efficiency by 4 times compared with traditional equipment.
Four Practical Values of the Filter folding machine
Accuracy Upgrade: The consistency of the indentation position of the filter paper reaches 99.5%, making it suitable for the production of medical-grade ultra-fine filter cartridges.
Cost Optimization: The rejection rate is reduced from 8% to 1.2%, saving more than 200,000 yuan in filter paper costs annually (calculated based on a daily production capacity of 10,000 pieces per single machine).
Efficiency Leap: It can run continuously for 8 hours without manual intervention, and the comprehensive efficiency is increased by 35%.
Compatibility and Expansion: Through modular design, the Filter folding machine can quickly switch different specifications of molds to meet the needs of multiple scenarios such as automobiles, air compressors, and fuel systems.
Why Choose This Drum folding machine?
Data Visualization Management: Equipped with a 7-inch touch screen, it can display parameters such as the position of the filter paper, temperature, and pressure in real time, and automatically alarm in case of abnormal conditions.
Maintenance Cost Optimization: The modular limit components of the Fully automatic reciprocating origami machine support quick replacement, and the debugging time is shortened to within 10 minutes to ensure production continuity.
Redefining the Industry Standards of the Filter paper pleating machine with Technology
From millimeter-level deviation correction to intelligent control, this Fully automatic reciprocating origami machine not only solves the persistent industry problem of filter paper offset, but also promotes the upgrading of the filter cartridge manufacturing industry with its advantages of high compatibility and low energy consumption. Whether it is a medical filter cartridge manufacturer pursuing precision or an auto parts enterprise that needs mass production, the Drum folding machine can provide reliable technical support.
Keywords：
Filter paper pleating machine
Fully automatic reciprocating origami machine
